sensors

This robot crawls along wind turbine blades looking for invisible flaws

Wind turbines are a great source of clean power, but their apparent simplicity — just a big thing that spins — belie complex systems that wear down like any other, and can fail with disastrous consequences. Sandia National Labs researchers have created a robot that can inspect the enormous blades of turbines autonomously, helping keep our green power infrastructure in good kit.

The enormous towers that collect energy from wind currents are often only in our view for a few minutes as we drive past. But they must stand for years through inclement weather, temperature extremes, and naturally — being the tallest things around — lightning strikes. Combine that with normal wear and tear and it’s clear these things need to be inspected regularly.

But such inspections can be both difficult and superficial. The blades themselves are among the largest single objects manufactured on the planet, and they’re often installed in distant or inaccessible areas, like the many you see offshore.

“A blade is subject to lightning, hail, rain, humidity and other forces while running through a billion load cycles during its lifetime, but you can’t just land it in a hanger for maintenance,” explained Sandia’s Joshua Paquette in a news release. In other words, not only do crews have to go to the turbines to inspect them, but they often have to do those inspections in place — on structures hundreds of feet tall and potentially in dangerous locations.

Using a crane is one option, but the blade can also be orientated downwards so an inspector can rappel along its length. Even then the inspection may be no more than eyeballing the surface.

“In these visual inspections, you only see surface damage. Often though, by the time you can see a crack on the outside of a blade, the damage is already quite severe,” said Paquette.

Obviously better and deeper inspections are needed, and that’s what the team decided to work on, with partners International Climbing Machines and Dophitech. The result is this crawling robot, which can move along a blade slowly but surely, documenting it both visually and using ultrasonic imaging.

A visual inspection will see cracks or scuffs on the surface, but the ultrasonics penetrate deep into the blades, making them capable of detecting damage to interior layers well before it’s visible outside. And it can do it largely autonomously, moving a bit like a lawnmower: side to side, bottom to top.

Of course at this point it does it quite slowly and requires human oversight, but that’s because it’s fresh out of the lab. In the near future teams could carry around a few of these things, attach one to each blade, and come back a few hours or days later to find problem areas marked for closer inspection or scanning. Perhaps a crawler robot could even live onboard the turbine and scurry out to check each blade on a regular basis.

Another approach the researchers took was drones — a natural enough solution, since the versatile fliers have been pressed into service for inspection of many other structures that are dangerous for humans to get around: bridges, monuments, and so on.

These drones would be equipped with high-resolution cameras and infrared sensors that detect the heat signatures in the blade. The idea is that as warmth from sunlight diffuses through the material of the blade, it will do so irregularly in spots where damage below the surface has changed its thermal properties.

As automation of these systems improves, the opportunities open up: A quick pass by a drone could let crews know whether any particular tower needs closer inspection, then trigger the live-aboard crawler to take a closer look. Meanwhile the humans are on their way, arriving to a better picture of what needs to be done, and no need to risk life and limb just to take a look.

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Crowdfunded spacecraft LightSail 2 prepares to go sailing on sunlight

Among the many spacecraft and satellites ascending to space on Monday’s Falcon Heavy launch, the Planetary Society’s LightSail 2 may be the most interesting. If all goes well, a week from launch it will be moving through space — slowly, but surely — on nothing more than the force exerted on it by sunlight.

LightSail 2 doesn’t have solar-powered engines, or use solar energy or heat for some secondary purpose; it will literally be propelled by the physical force of photons hitting its immense shiny sail. Not solar wind, mind you — that’s a different thing altogether.

It’s an idea, explained Planetary Society CEO and acknowledged Science Guy Bill Nye said in a press call ahead of the launch, that goes back centuries.

“It really goes back to the 1600s,” he said; Kepler deduced that a force from the sun must cause comet tails and other effects, and “he speculated that brave people would one day sail the void.”

So they might, as more recent astronomers and engineers have pondered the possibility more seriously.

“I was introduced to this in the 1970s, in the disco era. I was in Carl Sagan’s astronomy class… wow, 42 years ago, and he talked about solar sailing,” Nye recalled. “I joined the Planetary Society when it was formed in 1980, and we’ve been talking about solar sails around here ever since then. It’s really a romantic notion that has tremendous practical applications; there are just a few missions that solar sails are absolutely ideal for.”

Those would primarily be long-term, medium-orbit missions where a craft needs to stay in an Earth-like orbit, but still get a little distance away from the home planet — or, in the future, long-distance missions where slow and steady acceleration from the sun or a laser would be more practical than another propulsion method.

Mission profile

The eagle-eyed among you may have spotted the “2” in the name of the mission. LightSail 2 is indeed the second of its type; the first launched in 2015, but was not planned to be anything more than a test deployment that would burn up after a week or so.

That mission had some hiccups, with the sail not deploying to its full extent and a computer glitch compromising communications with the craft. It was not meant to fly via solar sailing, and did not.

“We sent the CubeSat up, we checked out the radio, the communications, the overall electronics, and we deployed the sail and we got a picture of that deployed sail in space,” said COO Jennifer Vaughn. “That was purely a deployment test; no solar sailing took place.”

The spacecraft itself, minus the sail, of course.

But it paved the way for its successor, which will attempt this fantastical form of transportation. Other craft have done so, most notably JAXA’s IKAROS mission to Venus, which was quite a bit larger — though as LightSail 2’s creators pointed out, not nearly as efficient as their craft — and had a very different mission.

The brand new spacecraft, loaded into a 3U CubeSat enclosure — that’s about the size of a loaf of bread — is piggybacking on an Air Force payload going up to an altitude of about 720 kilometers. There it will detach and float freely for a week to get away from the rest of the payloads being released.

Once it’s safely on its own, it will fire out from its carrier craft and begin to unfurl the sail. From that loaf-sized package will emerge an expanse of reflective Mylar with an area of 32 square meters — about the size of a boxing ring.

Inside the spacecraft’s body is also what’s called a reaction wheel, which can be spun up or slowed down in order to impart the opposite force on the craft, causing it to change its attitude in space. By this method LightSail 2 will continually orient itself so that the photons striking it propel it in the desired direction, nudging it into the desired orbit.

1 HP (housefly power) engine

The thrust produced, the team explained, is very small — as you might expect. Photons have no mass, but they do (somehow) have momentum. Not a lot, to be sure, but it’s greater than zero, and that’s what counts.

“In terms of the amount of force that solar pressure is going to exert on us, it’s on the micronewton level,” said LightSail project manager Dave Spencer. “It’s very tiny compared to chemical propulsion, very small even compared to electric propulsion. But the key for solar sailing is that it’s always there.”

“I have many numbers that I love,” cut in Nye, and detailed one of them: “It’s nine micronewtons per square meter. So if you have 32 square meters you get about a hundred micronewtons. It doesn’t sound like much, but as Dave points out, it’s continuous. Once a rocket engine stops, when it runs out of fuel, it’s done. But a solar sail gets a continuous push day and night. Wait…” (He then argued with himself about whether it would experience night — it will, as you see in the image below.)

Bruce Betts, chief scientist for LightSail, chimed in as well, to make the numbers a bit more relatable: “The total force on the sail is approximately equal to the weight of a house fly on your hand on Earth.”

Yet if you added another fly every second for hours at a time, pretty soon you’ve got a really considerable amount of acceleration going on. This mission is meant to find out whether we can capture that force.

“We’re very excited about this launch,” said Nye, “because we’re going to get to a high enough altitude to get away from the atmosphere, far enough that we’ll really gonna be able to build orbital energy and take some, I hope, inspiring pictures.”

Second craft, same (mostly) as the last

The LightSail going up this week has some improvements over the last one, though overall it’s largely the same — and a relatively simple, inexpensive craft at that, the team noted. Crowdfunding and donations over the last decade have provided quite a bit of cash to pursue this project, but it still is only a small fraction of what NASA might have spent on a similar mission, Spencer pointed out.

“This mission is going to be much more robust than the previous LightSail 1, but as we said previously, it’s done by a small team,” he said. “We’ve had a very small budget relative to our NASA counterparts, probably 1/20th of the budget that a similar NASA mission would have. It’s a low-cost spacecraft.”

Annotated image of LightSail 2, courtesy of Planetary Society.

But the improvements are specifically meant to address the main problems encountered by LightSail 2’s predecessor.

Firstly, the computer inside has been upgraded to be more robust (though not radiation-hardened) and given the ability to sense faults and reboot if necessary — they won’t have to wait, as they did for LightSail 1, for a random cosmic ray to strike the computer and cause a “natural reboot.” (Yes, really.)

The deployment of the sail itself has also improved. The previous one only extended to about 90% of its full width and couldn’t be adjusted after the fact. Subsequently tests have been done, Betts told me, to exactly determine how many revolutions the motor must make to extend the sail to 100%. Not only that, but they have put markings on the extending booms or rods that will help double check how deployment has gone.

“We also have the capability on orbit, if it looks like it’s not fully extended, we can extend it a little bit more,” he said.

Once it’s all out there, it’s uncharted territory. No one has attempted to do this kind of mission, even IKAROS, which had a totally different flight profile. The team is hoping their sensors and software are up to the task — and it should be clear whether that’s the case within a few hours of unfurling the sail.

It’s still mainly an experiment, of course, and what the team learns from this they will put into any future LightSail mission they attempt, but also share it with the spaceflight community and others attempting to sail on sunlight.

“We all know each other and we all share information,” said Nye. “And it really is — I’ve said it as much as I can — it’s really exciting to be flying this thing at last. It’s almost 2020 and we’ve been talking about it for, well, for 40 years. It’s very, very cool.”

LightSail 2 will launch aboard a SpaceX Falcon Heavy no sooner than June 24th. Keep an eye on the site for the latest news and a link to the live stream when it’s almost time for takeoff.

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Tripping grad students over and over for science (and better prosthetic limbs)

Prosthetic limbs are getting better, but not as quickly as you’d think. They’re not as smart as our real limbs, which (directed by the brain) do things like automatically stretch out to catch ourselves when we fall. This particular “stumble reflex” was the subject of an interesting study at Vanderbilt that required its subjects to fall down… a lot.

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Hasselblad’s new medium format camera is a tiny, beautiful nod to history

While mirrorless cameras accelerate into the future, medium format models are hearkening unto the past — and Hasselblad is chief among them. Its new digital back fits lenses going back to the ’50s, and the tiny 907X camera body is about as lovely a throwback as one can imagine.

The new set of systems, announced today, are somewhat different from what most people are used to. Most interchangeable-lens systems, like Canon and Nikon’s DSLRs and Olympus and Fujifilm’s mirrorless cameras, generally have two parts: a lens and a body, in the latter of which is found the image sensor.

Hasselblad does make cameras like that, and in fact introduced a dandy-looking new one today, the X1D II 50C (just try to keep track of these names). But the more interesting item by far to me is the CFV II digital back and 907X camera body.

Unlike a traditional DSLR, digital backs are essentially just giant sensors; they fit where the medium format film would have gone and collect light in its place. But they also need a camera unit to do the heavy lifting of parsing all those pixels — about 50 million of them in this case.

What’s nice about this is that you can attach a modern back and camera unit to a lens decades old — you could also attach a modern one, but why? Part of the fun of medium format is using equipment from the distant past, and shooting in some ways the same way someone might have shot a century ago.

The system Hasselblad introduced today is one of the most compact you’ll find, packing all the processing power needed into an enclosure that’s hardly bigger than the lens itself. On the back of it is a high-resolution touchscreen that flips out to 45 and 90 degree angles, letting you shoot top-down or from an angle, like the old days.

It may seem a mere nostalgia bid, but it’s an interesting way to shoot and is more focused on careful composition than spontaneous captures. And brother, is it handsome, as you can see above. (The top picture shows the camera rotated so you can see the screen — normally it would face away from the lens.)

Pricing and availability are to be announced, but this won’t be cheap — think in the $4,000-$6,000 range for the two pieces.

I probably will never own one, but I’m satisfied to know that there is a shooting experience out there that emulates the old medium format style so closely, and not just superficially. It’s a lovely piece of hardware and if Hasselblad’s record is any indication, it’ll take lovely photos.

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Roli’s newest instrument, the Lumi, helps you learn to play piano with lights

There has been a longstanding gulf between the consumption music and the creation of it: not everyone has the time or money to spend on lessons and instruments, and for those in school, many music education programs have been cut back over the years, making the option of learning to play instruments for free less common. Still others have had moments of interest but haven’t found the process of learning that easy.

fortnite

ThinkGeek.com to close, replaced as a section of GameStop

Sad news for anyone who loves geeky goods and top-notch April Fools’ jokes: ThinkGeek.com, the 20-year-old online retailer known for selling more geek-centric gadgets and peripherals than you could fit in a TARDIS, is going away.

According to an FAQ sitting at the top of its site, ThinkGeek isn’t “shutting down,” it just won’t continue on as the site we’ve come to know, instead living on as a shadow of its former self as a section in GameStop (which acquired ThinkGeek in 2015 for a reported $140 million.)

Says the FAQ:

On July 2nd, 2019, ThinkGeek.com will be moving in with our parent company GameStop. After this move, you will be able to shop a curated selection of unique items historically found on ThinkGeek.com via a ThinkGeek section at GameStop

The word “curated” is pretty key, there, because there’s just no way a couple of shelves in GameStop will be able to cover the array of fandoms that ThinkGeek.com covered. From Marvel, to Star Wars, to Potter, to Tolkien, it covered a whole lot of (fan)bases in one swoop.

ThinkGeek.com is — or, I guess, was — one of those shops that was fun to explore; anytime I found myself there, I’d inevitably lose track of time clicking around from category to category, often throwing down a credit card for some Star Wars shirt or Aperture Science pint glass I probably didn’t need. Hopefully that sense of “Oooh, look at that! And that! And that!” will live on in whatever section springs up on GameStop’s site.

The company also says that the 40 standalone ThinkGeek retail stores dotting the U.S. will stay open.

This news comes after a few back-to-back 75%-off sales of all clearance goods, and now it looks like they’ve marked things down 50% site-wide to clear the warehouses.

Perhaps most of all, we’ll miss ThinkGeek’s April Fools’ day gags. On a day in which many companies find themselves trying a bit too hard to make us laugh, ThinkGeek just always seemed to get it right. They’d sprinkle their site with fake product listings for people to stumble upon. Things like…

The Fortnite R/C Battle Bus:

Or the Admiral Ackbar Singing Bass:

Or the absolutely brilliant Tauntaun sleeping bag (a gag that proved so popular that they ended up making and selling them for a while):

Alas.

ThinkGeek says it’ll still take return requests for orders made before June 13th, and that any ThinkGeek gift cards you’ve got sitting around will be honored at GameStop’s online and real-world locations.